Core Modules
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Live Dashboards
Plant-wide & line-level real-time views.
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Production Planner
Weekly scheduling with Excel import.
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OEE Analytics
Availability x Performance x Quality.
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Andon Alerts
Tiered escalation with auto-notify.
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Traceability
Unit-level serial & RFID tracking.
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Material Management
BOM-driven auto-consumption.
Manufacturing Intelligence and Traceability
CubeRTMS is a manufacturing intelligence solution designed to improve production visibility, product traceability, and operational performance. It helps manufacturers identify bottlenecks, improve traceability, and optimize production performance. It connects shop-floor devices, sensors, and operators to a centralized platform that delivers live production visibility, automated quality tracking, and actionable intelligence.
Using MQTT and WebSocket real-time communication, CubeRTMS captures scans, alerts, and production counts as they happen, giving teams real-time production monitoring, equipment utilization, quality information capture, and Overall Equipment Effectiveness (OEE) analytics.
See CubeRTMS in Action
Live Production Dashboard
Bird's-eye view of all lines with Plan vs. Actual, OEE gauges, defect counters, and Andon status — auto-refreshing every 5 seconds.
Production Scheduling
Create, confirm, and run production schedules with full lifecycle management. Supports Excel bulk upload and multi-shift planning.
OEE Analytics Engine
Real-time OEE calculation with Availability, Performance, and Quality breakdown. Loss waterfall and trend charts.
Andon Alert System
Four severity levels with 3-tier auto-escalation. Integrates physical push buttons via MQTT. Full-screen shop-floor display mode.
Platform Capabilities
Line Dashboard & Shop-Floor Display
Each production line gets its own detailed view with large-format KPIs, hourly output charts (Plan vs. Actual), station scan logs, and active Andon alerts. Designed to run on shop-floor TV monitors as live Andon displays.
Traceability Engine
Unit-level tracking of every assembly through the production process. Search by serial number or RFID tag to see the complete station visit timeline with entry/exit times, pass/fail results, cycle times, and operator identification.
Material & Inventory Management
Tracks raw materials and components with automatic BOM-driven consumption. When a finished good is scanned, materials are automatically decremented. Stock level indicators (OK, Low, Critical, Out of Stock) provide at-a-glance visibility with auto-generated low-stock warnings.
Supervisor Control Panel
Dedicated control for line supervisors: one-click Run/Stop, changeover declarations, defect reporting with image uploads, hourly log tables with variance highlighting, and predefined reason codes — all synchronized to edge devices via MQTT in real time.
Reports & Analytics
Efficiency Report
Multi-line planned vs. actual with daily trend charts.
OEE Report
A, P, Q breakdown with component trends and period averages.
IPPM Report
Defect Pareto charts, station defect analysis, and PPM tracking.
Attendance Report
Clock-in/out logs with shift and user tracking.
Real-Time Architecture
MQTT + WebSocket
Real-time data from sensors to dashboard via MQTT ingestion and WebSocket push.
Store-and-Forward
Edge buffering stores data during network outages and replays it automatically.
REST API
REST API endpoints with DRF Browsable API for ERP and third-party integration.
Role-Based Access Control
Five graduated roles ensure the right people see the right data. UNS scope filtering automatically limits visibility to assigned hierarchy levels.
| Capability | Admin | Manager | Supervisor | Operator | Viewer |
|---|---|---|---|---|---|
| View Dashboards | ✓ | ✓ | ✓ | ✓ | ✓ |
| Start/Stop Production | ✓ | ✓ | ✓ | — | — |
| Acknowledge Andon | ✓ | ✓ | ✓ | ✓ | — |
| View Reports | ✓ | ✓ | — | — | — |
| Manage System | ✓ | — | — | — | — |
Why CubeRTMS?
- Real-Time, Not Batch:
- Production counts, defects, and alerts flow from the shop floor to your dashboard in real time, not in shift-end reports.
- Full Traceability:
- Track every unit from first scan to shipment with station-level detail, RFID linking, and component batch genealogy.
- Store-and-Forward:
- Store-and-forward architecture buffers messages during network outages and replays them automatically when connectivity is restored.
- Scalable & Integrated:
- A UNS hierarchy and REST API support integration with ERP and other enterprise systems, and modular deployment can grow from a pilot line to enterprise-wide installations.